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BHEL CFBC boilers - The technology edge

BHEL manufactures state-of-the-art Circulating Fluidised Bed Combustion (CFBC) boilers in collaboration with
Lurgis Lentjes Energietechnik Gmbh (LLB), Germany.

LLB's rich experience and numerous installations worldwide 

(including the largest CFBC unit in the world - a
250 MWe plant at Gardanne, France - which is in operation since April 1996), coupled with BHEL's extensive

R&D and expertise in dealing with low grade fuels provides a winning combination that assures customers of
the best in CFBC technology.

BHEL CFBC boilers - Special design features

  • Simplified fuel preparation equipment eliminating sophisticated and maintenance-prone pulverising
    equipment.
  • Recycling hot cyclone for effective separation of solid particles which are returned to the combustor. 
  • Special Fluidised Bed Heat Exchanger (FBHE) - patented design - for effective utilisation of Energy in hot recycled solid particles. 
  • Higher boiler efficiency even on part loads due to better burnability. 
  • Excellent operational flexibility - part load down to 25% MCR - and ideally suited for wide load fluctuations. 
  • Compact plant design. 
  • No heat transfer surfaces in erosion prone combustor zone. 
  • Independent Reheat temperature control.

BHEL CFBC boilers - Advantages

  • Wide Fuel Flexibility (Oil to washery rejects). 
  • Simple Fuel Feeding Systems (Only two feed points for a 125 MW unit) 
  • High Carbon Burn-up (>99%) 
  • Effective in-situ pollution control for low SOx/NOx emissions 

BHEL CFBC boilers - Some recent Installations

1. Capacity  1 x 175 ton/hr,105 ata, 525° C 
Fuel Burns mixture of Indonesian & Indian Coal 
Customer Sinarmas Pulp & Paper (India) Ltd, Pune 
Service In operation since October 1997
2. Capacity  2 x 390 ton/hr (125 MWe), 132 ata, 540°C / RH 540°C 
Fuel Burns Gujarat Lignite 
Customer Gujarat Industries Power Corpn Ltd, Surat Lignite Power Project * 
Service In operation since Feb 2000 
(* First utility size CFBC boiler in India)


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